About Dongfeng Honda
Dongfeng Honda Automobile Co., Ltd. is an automobile manufacturing company headquartered in China, and a 50:50 joint-venture between Dongfeng Motor Group and Honda Motor Company in Japan.
Founded: 2003
Facilities: Three production plants
Application: Automobile casting cooling workshop
Months to results
Annual Savings
The Challenge
Scale Problems
The circulating water system for the production robots was heavily scaled. The large amount of scale in the pipes affected the production line.
Critical Impact
Scale buildup in the cooling system for production robots directly impacted manufacturing operations, threatening production efficiency and quality.
Location
Company: Dongfeng Honda Automobile Co., Ltd.
Location: China
Area: Automobile casting cooling workshop
Vulcan Installation
Model: Vulcan S25
Installation Point: Main pipeline of the circulating water system for production robots
Results After: 3 months
The Vulcan Effect
After 3 Months
- Scale on cooling water side significantly reduced
- Use of chemicals and acid reduced
- Now only simple manual cleaning required
Financial Impact
Estimated annual savings
Vulcan S25 installed on the main pipeline of the circulating water system for the production robots
Benefits for Automotive Manufacturing
Production Robots
Cooling systems protected
Chemical Reduction
Less acid and chemicals
$4,700 Savings
Annual cost reduction
Simple Maintenance
Only manual cleaning needed
| Max Pipe Diameter: | 4 inches |
| Max Water Flow: | 130 GPM |
| Wattage: | 2.25 W |
| Dimensions: | 7.9" x 4.9" x 1.6" |
| Pipe Materials: | All types |
| Maintenance: | Zero |
- Model: Vulcan S25
- Location: Dongfeng Honda, China
- Application: Production robot cooling system
- Results: Significant scale reduction in 3 months
- Annual Savings: $4,700
3 Months to ROI
Dongfeng Honda proves that Vulcan delivers rapid results in demanding automotive manufacturing environments. In just 3 months, scale on production robot cooling systems was significantly reduced, chemical use dropped, and annual savings of $4,700 were achieved.
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About the Author
Waslix provides non-chemical, maintenance-free scale prevention using Vulcan technology. This case study documents a Vulcan S25 installation protecting production robot cooling systems at Dongfeng Honda Automobile Co., Ltd. in China, achieving $4,700 annual savings.
